Z-201
Z-201

Z-201

Z-201 Filling Machine – Precision Filling for Diagnostics, OTC Liquids, and Aseptic Applications
Highlights
200
units/min
Small footprint
Multiformat
Rapid format change
Walking beam principal
cGMP hygienic design & documentation
Particle measurement
Volumetric, rotary piston or Peristalic pumps
Optional Isolator, LAF, oRABS etc.
Z-201 Factsheet

The Z-201 is a compact linear filling machine for sterile and non-sterile pharmaceutical, consumer health, and diagnostic products. It handles diagnostic bottles, tubes, OTC liquids, eye drops, nasal sprays, and aseptic vials with precision.

Key Features:

  • Fills up to 200 units/minute
  • FDA- and GMP-compliant design
  • Full regulatory documentation
  • Modular walking beam with stations for:
    • Component feeding
    • Pre/post-gassing
    • In-process weighing
    • Liquid filling
    • Tablet counting
    • Dropper, stopper, or pump insertion
    • Snap closure or assembly
    • Torque-monitored capping

Benefits:

  • Compact footprint for easy room integration
  • Tool-free format change
  • Recipe control and audit trail
  • OPC UA connectivity for digital manufacturing

Multi Product and Multi Format lines 


The Z-201 handles a wide range of containers—plastic, aluminum, or glass—in various shapes and sizes. Ideal for pharmaceutical, diagnostic, and consumer health products, it supports all standard filling technologies for liquids and semi-solids from milliliters to liters.

Key Advantages:

  • Multi-format compatibility
  • Fast changeover between container types
  • High dosing precision

Turnkey Solution Ready:

Integrated with trusted European technologies, the Z-201 can be part of a full packaging line including—bottle feeding, labeling, cartoning, and end-of-line automation.

Performance & Flexibility:

  • Up to 12,000 units/hour
  • Modular, scalable design
  • Built for efficiency, compliance, and long-term use

 

A straightforward business model 

The pressure to improve asset utilization in the life-science industries leads to the need for solutions that are robust, uncomplicated and adaptable. As a trusted Swiss supplier, compliance is in our DNA and we utilize the highest quality components and materials, to produce a platform that meets or exceeds the expectations of the users. 

Should you require parts or assistance, rest assured that Rychiger is supported by a seamless global service network. We offer parts and services designed to guarantee optimal productivity, ensuring that your operations continue without interruption. 

Z-201 Factsheet
Outputs
Z-201 is great for
Glas Flasche Braun 2
Glas Flasche Braun
4 Nasal spray
3 Eye drop
Glas Flasche 1
Glas Flasche 5

Details

Shooting Zelwag Polymun Z-201-S1 29.06

Aseptic Filling in an Isolator or under LAF, RABS: Aseptic transfer of materials and media. Filling, stoppering and crimping of vials according to Annex 1 guideline. Connection to LYO technology.

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Reliable production of liquids: OTC glass bottles fed for example using rotary table, bi flow band or other method. Unscrambler technology for plastic bottles.

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Virtual cockpit (HMI): Our HMI system gives you the ability to control your production, recipe management, batch report, line clearance, and various service topics.

Workflow

Output details
Outer unit diameter
Up to 70 mm
Unit height
Up to 180 mm
Output/min
Up to 200
Output/h
Up to 12'000
Flasche Braun
Machine details
Power
400V 3 PE N
Rated power
5-20 kW
Compressed air
6 bar, 100 l/min
Dimensions
Application specific
Z-201
For more information, download the Factsheet
Download Factsheet
Great consumer experiences.
Great consumer experiences.
Get in touch today to discuss your packaging requirements.