Z-201

This proven technology is suited to filling both sterile and non-sterile products in the Pharma, Consumer Health and Diagnostic sectors. The solution offers excellent accessibility for easy operation and cleaning. 

Accompanied by a comprehensive set of GMP documentation, the platform ensures adherence to regulatory standards. Its compact design, a testament to thoughtful engineering, enables it to accommodate a diverse range of applications using containers of glass, plastic or aluminum. Capable of handling up to 200 products per minute, the platform boasts a hygienic design crafted with FDA-compliant materials, ensuring safety and quality in its operation.

Z-201 is a linear platform so the individual processing stations positioned along the walking beam. Stations include:

• Component feeding and presentation
• Pre and post gassing
• In process weighing and inspection
• Liquid Filling
• Tablet counting
• Insertion of droppers, stoppers or spray pumps
• Snap closure or component assembly
• Torque monitored cap closing

The Z-201 is engineered for optimal uptime, allows for a swift and efficient format change without the need for tools. It includes standard features such as user access, batch protocols, a compliant audit trail, and OPC UA connectivity. The implementation of recipe control ensures an error-free process. 

Multi Product and Multi Format lines 

The Z-201, is very versatile and is capable of efficiently transitioning between plastic, aluminum, and glass containers, regardless of whether they are cylindrical, square, or uniquely shaped. It accommodates all standard filling technologies, enabling the filling of liquids or semi-solids ranging from milliliters to liters. 

At Rychiger, we pride ourselves on offering comprehensive, turnkey solutions as a standard practice. We enhance our offerings by integrating complementary technologies from our carefully selected partners. This allows us to provide complete filling and packaging lines that encompass a range of processes, including bottle feeding, labeling, cartoning, and end-of-line operations. All of these services are made possible through our trusted partners based in Europe. 

In conclusion, this versatile and multi-skilled platform is capable of accommodating any type of container you require to be filled. It efficiently manages a diverse range of products, with the capacity to deliver up to 12'000 units per hour, contingent upon the specific application.

A straightforward business model 

The pressure to improve asset utilization in the life-science industries leads to the need for solutions that are robust, uncomplicated and adaptable. As a trusted Swiss supplier, compliance is in our DNA and we utilize the highest quality components and materials, to produce a platform that meets or exceeds the expectations of the users. 

Should you require parts or assistance, rest assured that Rychiger is supported by a seamless global service network. We offer parts and services designed to guarantee optimal productivity, ensuring that your operations continue without interruption. 

Prepared for anything 

Depending on the specific application requirements, the platform can be supplied for a wide range of applications ranging from non aseptic OTC products through to Aseptic Fill Finish of vials in an Isolator.