Z-201 C

The Z-201 cosmetic platform, operating on an advanced walking beam principle is tailored to meet each specific user requirement.
Highlights
 200
units/min
Small footprint
Multi-format
Puck-based solutions
Rapid format change
Walking beam principle
Volumetric, rotary piston or peristaltic pumps

Whether you need to handle small or large quantities of products with varying viscosities, the Z-201 is the perfect choice for your cosmetics or personal care production. This platform sets new standards in footprint, flexibility, fast changeover, and connectivity. It can be configured and equipped to meet individual application requirements in glass, plastic, or metal containers, allowing for the handling of a variety of products such as perfume, cream, lip gloss, nail varnish, decorative cosmetics, and many more.

Capable of handling up to 200 products per minute, the platform boasts a hygienic design, ensuring safety and quality in its operation. 

Key Features:

  • Linear Platform: The Z-201 is a linear platform with individual processing stations positioned along the walking beam. These stations include:
    • Component feeding and presentation
    • Pre and post gassing
    • In-process weighing and inspection
    • Liquid or semi-solid filling
    • Insertion of spray pumps
    • Snap closure or component assembly
    • Torque-monitored cap closing

Optimal Uptime: Engineered for optimal uptime, the Z-201 allows for swift and efficient format changes without the need for tools. It includes standard features such as user access, batch protocols, and OPC UA connectivity. The implementation of recipe control ensures an error-free process, guaranteeing maximum process reliability.

 

Multi-Product and Multi-Format Lines

The Z-201 is highly versatile and capable of efficiently transitioning between plastic, aluminum, and glass containers, regardless of whether they are cylindrical, square, or uniquely shaped. It accommodates all standard filling technologies, enabling the filling of liquids or semi-solids ranging from milliliters to liters.

At Rychiger, we pride ourselves on offering comprehensive, turnkey solutions as a standard practice. We enhance our offerings by integrating complementary technologies from our carefully selected partners. This allows us to provide complete filling and packaging lines that encompass a range of processes, including bottle feeding, labeling, cartoning, and end-of-line operations. All of these services are made possible through our trusted partners based in Europe.

In conclusion, this versatile and multi-skilled platform is capable of accommodating any type of container you require to be filled. It efficiently manages a diverse range of products, with the capacity to deliver up to 12,000 units per hour, contingent upon the specific application.

 

A straightforward business model

The pressure to improve asset utilization in the cosmetic and personal care industry leads to the need for solutions that are robust, uncomplicated, and adaptable. As a trusted Swiss supplier, compliance is in our DNA, and we utilize the highest quality components and materials to produce a platform that meets or exceeds user expectations.

Should you require parts or assistance, rest assured that Rychiger is supported by a seamless global service network. We offer parts and services designed to guarantee optimal productivity, ensuring that your operations continue without interruption.

Outputs
Z-201 C is great for
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Details

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Virtual cockpit (HMI): Our HMI system gives you the ability to control your production, recipe management, batch report, and various service topics.

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Reliable production of liquids and semi-solids:  glass bottles fed for example using rotary table, bi flow band or other method. Unscrambler technology for plastic bottles.

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Multiple formats are easily accommodated with our rapid-change walking beam technology. The easy-to-clean stainless steel construction ensures both durability and hygiene.

Workflow

Output details
Outer unit diameter
Up to 100 mm
Unit height
Up to 300 mm
Number of processing stations
10
Output/min
Up to 100
Output/h
Up to 6'000
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Machine details
Power
400V 3 PE N
Rated power
5-20 kW
Compressed air
6 bar, 100 l/min
Dimensions
Application specific
Z-110
For more information, download the Factsheet
Talk to us about bespoke machinery
Talk to us about bespoke machinery

Whether for sealing tests in the laboratory or industrial mass production: we’ll help you find the right machine for every application, or create a solution specifically for your business.