Z-Lab
Z-Lab

Z-Lab

Z-Lab is a series of bench-top semi-automatic modules specifically engineered for lab and pilot-scale production of syringes, cartridges, and vials
Highlights
5 - 10
units/min
Two button safe operation
Siemens PLC control
Filling range: 0.2-150ml
All common filling technologies
Vacuum filling/stopper setting
Lab/pilot scale production
Load cell option (100% IPC)
Designed for isolators, o/cRABS
Z-Lab Factsheet

Designed for use in cleanrooms or isolators, this compact syringe and vial filling unit enables aseptic fill-finish of injectable parenteral preparations with precision and compliance. Ideal for small batch pharmaceutical filling, R&D vial filling, and biotech applications, Z-Lab supports cGMP-compliant, lab-scale filling. Whether you're developing or producing sterile products or seeking a customizable lab-scale filler, Z-Lab delivers precision dosing, flexibility, and efficiency in a bench-top system.

The units are available in versions designed to be integrated into a range of containment systems and include suitability for use with a VHP cycle. Batch report and audit trail are standard features, and the series is accompanied by a comprehensive set of (cGMP) documentation.

 

Fully featured fill-finish

The Z-Lab provides flexibility and agility, with a focus on repeatable and reliable process quality. Equipped with the same technology and components as the fully automatic Rychiger Pharmatech aseptic fill-finish machines, it guarantees the quality of the product and allows for simple scaling up to larger production volumes.

 

Take your pick

The Z-lab is available in three versions providing a comprehensive, versatile, and flexible solution for your laboratory needs. The safety of the operator is guaranteed through simultaneous two buttons operation, which are located on either side of the modules.

 

  • Z-Lab Fill - Filling using rotary piston, peristaltic or Viscotec pump technology. The unit provides freedom in terms of containers and products with different viscosities, while product recipes ensure reproducibility.

 

  • Z-Lab Close -Vacuum stopper setting for syringes and cartridges. The stopper insertion depth, insertion speed and vacuum level are saved as part of the product recipe. This approach ensures a consistently high standard of quality, and bubble-free products where required.

 

  • Z-Lab Crimp - Z-Lab crimp provides similar freedom in terms of the configuration of the crimping process. Adjustment of pressure and height when crimping ensures a secure and consistent seal.

 

Compact and Flexible

The Z-Lab’s electronics are integrated inside the main housing while the 9 inch HMI can be integrated or remotely positioned, simplifying integration inside an Isolator. The design of the Z-Lab is future-proofed, allowing for easy transition between syringes, vials, or cartridges, making it a versatile solution for various applications. If you’re looking for precision and versatility in the laboratory and value flexibility, the Z-Lab is the ideal choice.

Z-Lab Factsheet
Outputs
Glas Flasche 5
Glas Flasche 6
Spritze 5
Nest Flaschen
Nest Spritzen 2
Nest Spritzen

Details

ZLab-3-1000x66

Z-Lab fill, Filling of syringes, cartridges and vials

ZLab-2

Z-Lab close, vacuum stopper setting for syringes and cartridges

ZLab-1

Z-Lab crimp, secure crimping of vials

Workflow

Output details
Outer unit diameter
all common RTU formats
Activation
1 cycle per operation
Output/min
5 – 10
GlasFläschchen
Machine details
Dimensions
0,48 x 0,46 x 0,75m
Weight
74 kg
Z-Lab
For more information, download the Factsheet
Download Factsheet
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